Transducers:
Displacement
Generally known as proximity probes, these transducers are limited in application but where applicable they are extremely useful and important. They are generally used where a smooth running rotor is very critical. For instance, turbines in power plants will have permanently mounted proximity probes monitoring turbine movement and possibly phase. High speed compressor rotors are another example of a machine that will almost always be monitored with proximity probes.
Proximity Probe
  • Does not actually touch the shaft or bearing - it is mounted an exact distance from a clean, smooth area of the shaft and fixed in place. 
  • Externally applied high-frequency carrier signal emits a magnetic field from a coil in the tip of the probe towards the shaft. 
  • The shaft absorbs some of the magnetic energy present.
  • The closer the shaft to the magnetic field source, the more it absorbs. The more magnetic energy it absorbs, the more it uses up the carrier signal and reduces the carrier signal strength. 
  • The further away the shaft is from the probe, the less it absorbs. The less magnetic energy it absorbs, the less it uses up the carrier signal and the higher the carrier signal strength remains. 
  • The probe produces 2 signals:
    • AC signal proportional to the vibration (shaft movement).
    • DC signal proportional to the size of the gap.
Generally, the applications are:
  • Relatively lightweight rotors in massive housings and rigid (generally “sleeve” or “babbit”) bearings. 
  • High speed rotors on machines such as turbines, centrifugal compressors and pumps (where shaft speeds can exceed 50,000 rpm). 
  • Very slow speed machines on which it is difficult to obtain reliable data with velocity transducers or accelerometers.
Machines such as these can fail catastrophically in an extremely short period of time (hours, minutes or even seconds) from the initial onset of the problem and on-line monitoring with permanently mounted proximity probes is essential to both machine and human safety.
So you've got a collector, transducers and you understand the basics. How do you set up a database ?